DRS Series Abrasive Belt Deburring System: Precision Oxide Removal & Surface Finishing for Global Manufacturing
Automated, Eco-Friendly Metal Treatment with ±0.01mm Accuracy – Download Full Specs Now!
The DRS Series is a high-performance abrasive belt deburring system engineered to eliminate slag, oxide layers, and large flanges from metal surfaces with unmatched precision. Designed for global manufacturers in aerospace, automotive, and precision engineering industries, it combines PLC-controlled automation with eco-friendly dust management to deliver flawless finishes on stainless steel, aluminum, copper, and laser/plasma-cut components. With workpiece widths up to 1,600 mm and thickness adjustment accuracy of ±0.01 mm, the DRS Series ensures consistent results across diverse production scales. For comprehensive technical specifications, download the full tech dossier by submitting your inquiry via the “DOWNLOAD TECH SPECS” module on this page.
Explore the full capabilities at DRS Series Product Link.
Technical Specifications
1. Core Processing Parameters
- Abrasive Belt Mechanism:
- High-speed rotating abrasive belts (2.2–11 m/sec, variable frequency control) remove burrs, oxides, and slag while polishing edges to uniform R-arc profiles.
- Compatible with laser-cut, stamped, and flame-cut parts up to 1600 mm wide.
- Workpiece Handling:
- Adsorption Methods:
- Permanent Magnetic Adsorption: Secures small components (≥20×20 mm) during aggressive deburring.
- Vacuum Adsorption: Stabilizes medium to large parts (≥50×50 mm).
- Hybrid System: Combines magnetic and vacuum adsorption for irregular geometries.
- Adsorption Methods:
- Conveying Speed: Adjustable from 0.8 m/min to 9 m/min (frequency-controlled).
2. Precision Automation
- Four-Column Synchronized Lifting:
- Servo motor-driven thickness adjustment ensures **±0.01 mm accuracy**, ideal for ultra-thin sheets (0.5 mm) to heavy plates (80 mm).
- PLC & HMI Interface:
- Touchscreen controls for real-time adjustments to belt speed, oscillation frequency, and adsorption modes.
- Pre-programmed profiles for materials like stainless steel 304, aluminum 6061, and copper C11000.
3. Safety & Sustainability
- Dust Management:
- Wet industrial or flame-retardant pulse dust collectors reduce particulate emissions by 95%, complying with EU and OSHA standards.
- Energy Efficiency: Variable frequency drives (VFDs) optimize power consumption during low-load operations.
Why Choose the DRS Series?
- Multi-Industry Versatility:
- Processes materials from 0.5 mm to 80 mm thick, ideal for automotive chassis parts, aerospace brackets, and architectural cladding.
- Surface Consistency:
- Eliminates micro-cracks and thermal distortion common in plasma-cut edges, critical for load-bearing components.
- Eco-Friendly Production:
- Reduces slurry waste and airborne particles, aligning with ISO 14001 and REACH compliance.
- Global Adaptability:
- Compatible with 220V–480V power systems and certified for CE, RoHS, and UL safety standards.
Applications Across Industries
- Automotive: Deburring engine mounts and polishing EV battery enclosures.
- Aerospace: Removing oxidation from turbine blade housings.
- Electronics: Finishing heat sinks and connector plates.
- Construction: Preparing structural steel beams for corrosion-resistant coatings.
Request Technical Documentation
Access the complete DRS Series technical guide, including:
- Engineering schematics and abrasive belt compatibility charts.
- Maintenance protocols and spare parts catalog.
- Custom configuration options (e.g., multi-model combinations for hybrid production lines).
Click “DOWNLOAD TECH SPECS” on the right panel to receive your copy. Our engineering team will provide tailored documentation to meet your operational requirements.
Conclusion
The DRS Series redefines industrial metal finishing with its fusion of automation, precision, and environmental stewardship. Whether optimizing high-volume production or crafting mission-critical components, this system delivers measurable ROI for global manufacturers. Visit Oxide removal to explore customization options or request a live demo.
Act now—download the specs and transform your surface treatment process!